I decided right then, I loved my Honda 450 and would learn how to ride it instead of selling it. Received fast, installed fast and easy, fixed the problem. Just a quick how to troubleshoot your polaris pulse diaphragm fuel pump. BTW, I didnt bother to ask my ol lady if I could buy it. Be a part of best online community of ATV riders and join thousands of people who C $309.52. Feb 16, 2015. Anyway, I took it by the house and showed her. When it rolled, I flew off and landed on my belly. As far as I can see there should be one from the petcock to the pump and from the pump to the carb...or am I missing something. Trying to trade down an answer to the codes. If not try to check the relay ground circuit from the ECM . FOR Polaris Sportsman 500 700 800 EFI Fuel Pump X2 MV7 04-07 2520437 + regulator (Fits: 2006 Polaris Sportsman 500) $24.70. $29.98. GSXR1300R Hayabusa (1999-2007) The perfect gift for girls and women called Kristina! Remedy: Repair. I have come down to it being either my fuel pump or my petcock has something clogging it to cause it to pass just enough fuel to idle and fill the bowl at a trickle. 5. out of 5. 96 polaris 500 sportsman fuel line routing; 4x4 on a 2004 magnum; Fuel line routing for 1996 Polaris 500 Sportsman; polaris scrambler , sport , 2 strokes ?'s; Fuel pump pressure; 300 4x4 manual; 4x4 only working in reerse; 4x4 only working in reverse; Polaris 600 no spark I've replaced all the fuel line and filters from inside the tank all the way to the carburetor. Without hestitation I pulled 60 Ben Franklins outta my front pocket and said "I want this Quad. Polaris is contacting all known purchasers directly. It should if the part numbers are the same and according to what I see they are. Kinda long. For a better experience, please enable JavaScript in your browser before proceeding. There seems to be a rev limiter when the pump has its own power source. Serviced a month ago. I found one of the problems with carb I ordered off of e-bay. Replacement fuel pumps, modules, assemblies, and kit components are designed to meet or exceed OEM specifications, and feature upgrades that improve on the OEM design. Even though you say things were rebuilt, you may want to open it up and check movement. when fuel filters plug up they can cause added workload to the pump, which in turn gets hot and draws more current which can overload and damage a relay. By the way Daryl Rath Told me to take it off. To buy a new OEM Polaris fuel pump you have to purchase the entire tank, at a cost over $500.00! Multiple problems. I was out the purchase price of the warranty $10.49. After riding it awhile I noticed there were a few drops of gas up in the circles. Service, repair and maintenance manual. Reading wiring diagrams and decoding the German DIN standard are also covered.Whether you are a DIY mechanic or a professional technician, The Hack Mechanic Guide to European Automotive Electrical Systems will increase your confidence in ... In my case, it was the o-ring that goes on the seat for the needle valve. In Resurrecting Bertha, Rob Siegel assures you that this is normal (well, as normal as anything is with car people), and embarks on this journey himself. It’s not a great option as New is $180 and most on ebay are about $140.00 for used. 99 I was there a few hours and rolled it on a banked turn at the top of the bowl right before you get to the one-ways. The Fora platform includes forum software by XenForo, https://www.highflowfuel.com/ag-132...5-atv-utv-2006-polaris-sportsman-500-efi.html, Polaris Sportsman 500 EFI 06-08 Gas Tank Fuel 8588 for sale online | eBay, POLARIS Fuel Pressure Regulator for Ranger 700 2004-2007 EFI # 2204719 38-41PSI | eBay, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. It works well as long as fuel is in the lines. In Memoirs of a Hack Mechanic, Rob Siegel shares his secrets to buying, fixing, and driving cool cars without risking the kids' tuition money or destroying his marriage. I have a 2006 Polaris Ranger 500 4x4. 5 out of 5 stars. I'll advise if that fixes the problem. Free shipping on many items | Browse your favorite brands | affordable prices. Registration is fast and you can even login with social network accounts to sync your profiles and content. What he said, But Make sure you block off the tube on the engine where the impluse line was.If not you will run very lean.You don't need that pump junk for that carb.I have an fcr and the pump was a problem so I took it off and the thing ran awesome. This video demonstrates the proper installation of a Polaris stator and CDI ignition kit for a 1998 Polaris . And do you smell gasoline around the engine? Sorry Sprotsman, I was typing instead of reading? 2003-2006 HONDA CBR600RR In fact, the fuel pump is one of the main problems we see at our service and performance shop. There could also be something inside the tank blocking flow or caught in the shut off valve. Just as an FYI, here is the replacement fuel pump that we have listed in the 'Imp. I even bought a new fuel pump (its yours for shipping if you want to try it). Just get used to it" I still wasnt convinced. What do the 3 different lines go to? love ATVs! Or just use tank as is. Found inside – Page 46Sportsman 400, 2001-2003; Sportsman 500, 1996-2003; Xplorer 500, 1997 Ed Scott, Clymer Publications ... Most fuel system problems result from an empty fuel tank , a plugged fuel filter or fuel valve , fuel pump failure or old fuel . Breather tubes? $69.99. The last one only lasted 4 weeks. I was scared of it. driving lights, L.E.D. After replacing the carb I cleaned out the gas tank and put in new gas. The level is where the book shows it is supposed to be. The left side is the 2000 polaris sportsman 500 early wiring . Mechanic's Assistant: When did you last fill the tank? 2005 SPORTSMAN 500 offroad vehicle pdf manual download. Consumers should immediately stop using the recalled ATVs and contact Polaris to schedule a free repair. You dont want a 250EX!!! . Unfortunately, we have noticed that Polaris built the RZR, RZR-S, and Ranger XP with an unreliable fuel pump. I have a small filter on mine but I was going to do a check valve. I took off the tank, cleaned it, replaced the gas with fresh Gas, Installed a New Gas Valve. The sending unit and the fuel pump are not serviceable according to the parts man at the dealer, but the mechanic told me otherwise in the shop. . it sounds like a bad relay to me. Trust me. jsyi where have you been? I guess I was a late bloomer when it comes to quads. I also found out that it doesn't matter much if the impulse line (vacuum) from carb is hooked up or not. When I look at picture of tank on ebay isn’t that the pump already mounted in the tank and where does it say it’s not there? (35) 35 product ratings - Polaris Sportsman 500 700 800 EFI Fuel Pump MV7 2004-2007 2520437 + regulator. Sportsman 500 HO Ducks Unlimited. Bought it for my Girlfriend. I would try replaceing fuel hoses.The inside of the hose may have colasped blocking fuel flow. I can crack the throttle in 1st and will run wound out....then shortly after as I am going to shift to 2nd it will just gasp and sputter then die. 4.1 out of 5 stars. I have built up my sons 02 Predator 90. I have a 2007 Polaris sportsman 500 efi. Mercury/Mariner 2.5 - 60 HP Two-Stroke Outboard Service and Repair Manuals, 1998-2006 B725This manual covers seventeen Mercury/Mariner 2-stroke outboard motors ranging from 2.5 HP to 60 HP. Clymer Marine and PWC manuals are the #1 source ... I replaced the original pump with an aftermarket replacement that I purchased off Eba. Swap it with one of the others and see if the problem persists. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. I bought a new carb from China and it does the same thing, all adjustments were checked and changed if necessary. Or is there such a thing?? Same problem. (4) 4 product ratings - Fuel Pump For 1996-2010 Polaris Sportsman 325 400 500 600 700 6X6. Turn the key on and move the float up and down while watching your dash fuel gauge (may need a buddy to help you) If fuel gauge doesn't work, check your chassis ground, check the condition of the float and the float arm movement ( if you use fuel . it is the ground for the coils. I've replaced the fuel pump and fuel lines and rebuilt carb. By Ed Morris. My "07 was $6500 OTD in July of '07. A Cub Scout Handbook for Webelos. For a better experience, please enable JavaScript in your browser before proceeding. Powered by Invision Community. Traded in her 250 EX. Not a member? I have talked to my dealer about it and Polaris is aware of this issue. Turns over but wont start. when you jumped the relay to bypass it you may have somehow been backfeeding power ot the ignition system which kept your engine running. I have fresh fuel treated with stabil ethanol protection fuel treatment. 2015 Polaris 570 Sportsman Fuel Pump. Heres my story. Anything special for wiring components? I didn't do anything to new carb except adjust pilot screw and float settings. 99 dome light, Twin 27 Watt L.E.D.   You cannot paste images directly. Ships from and sold by Run Everything. The symptoms you typically experience when your pump is failing are poor upper RPM performance, a loss of top speed and poor acceleration. Work was slow for a Painter in Oregon. Engine: A four-stroke, liquid-cooled single-cylinder SOHC engine brings the Sportsman to life.The bore-stroke ratio is 92 x 75 mm (3.625 x 2.955 inches) and compression ratio is 10:2. Some Polaris machines use an impulse fuel pump between the fuel tank and the carburetor. Upgraded polymers, brushes, and commutators ensure long life and durability in multiple fuel blends. Going to Browns Camp and ridding my Quad. Tells how clutches & transmissions work - gear, friction, & hydrostatic. The part you need is in this tank. 351 Cleveland. Sportsman 600 (2003-2005); Sportsman 700 (2002-2006); Sportsman 700 EFI (2004-2007); Sportsman 700 EFI X2 (2008); Sportsman MV7 (2005-2006), Sportsman 800 EFI (2005-2010), Sportsman 800 EFI X2 (2007-2009). I used a screw in the tube then put one of those carb type rubber caps over it.You know those block off rubber hose caps. Load it up in my truck." Gary, Faulty fuel pump sending unit. My problem ended up being the CDI. I was still afraid of it. I bypassed fuel pump and had same problem and then thought maybe it needed fuel pump and mine was bad so i bought a new one. The fuel pump should only cycle for about 3-5 seconds to build initial pressure and then shut off until it sees a signal from the cam/crank position sensor. I keep a 2009 Polaris Sportsman 500 HO up at the farm. The 37 technical papers selected for this title cover updated information on a variety of topics within the area of CVTs. The complete history of an American-made motorcycle brand, with photos of and data about each model built as well as a history of the company. I guess it is possible that a previous owner mistakenly installed a fuel pump designed for fuel injection on a carbureted model, although I think it would take some rewiring to do it. New 3 Way Petcock Tank Fuel Shut-off Valve Switch for Polaris ATV Sportsman 335 325 330 400 500 600 700 7052161. Gotcha gotcha chk with Power Sports Nation. POLARIS Sportsman 700 EDI 04-07 Fuel Pump +Regulator, Filter & Tank Seal 2204719 (Fits: Polaris Sportsman X2 500) 5 out of 5 stars. Rode Dirt Bikes as a kid growing up. The guy said there was a carb problem when I bought it. As far as the gas overflow, I ordered a fuel pump from China. Air box? These two checks are necessary on top of troubleshooting that you would normally do for a carbureted Polaris 500. Giving up on that I bought a Mikuni carb off e-bay checked and installed it. I rode my 450 for 4-6 hours almost every single day for 3 months. I have a Polaris 2004 500 HO Sportsman it has a fuel problem very little gas comes out of gas line put new filter - Answered by a verified Motorcycle Mechanic We use cookies to give you the best possible experience on our website. For a month I couldnt even walk. YFM660F Grizzly 660 (2002-2008) Plug it back in with the fuel pump out. Any suggestions would be great. Talking about the fuel pump also controlling amount of fuel in carb. "Models covered in this book are: Model W 1937-1952 45 Solo; Model WL 1937-1952 45 Sport Solo; Model WLD 1937-1942 45 Sport Solo; Model WLA 1940-1945 and 1949-1952 US Army 45 Solo; Model WLC 1942-1943 Canadian Army 45 Solo; Model G 1937 ... 99. It has been dyno'd at 12HP. I have a 2001 Polaris sportsman 500 HO. Have replaced ecmc but still nothing. However, I am off to dig it up. My problem ended up being the CDI. I guess it didnt have enough pressure or volume. brick what did you do to block it off? I am sitting here looking at the service manual and it shows three fuel lines going to the/from the pump. I got the full purchase price of the carb in the form of a e-card for e-bay. Mods to date: Wiseco hc piston, Kenz Cycle Tech ported head, Procom CDI, HMF silencer, Rath Racing header/heat shield, Edelbrock carb, K&N clamp-on filter, Motion Pro twist throttle, Rath Racing air scoops, CFM aluminum oil tank, CFM billet inline coolers, ASR brake line clamps, Clear-Guard tinted light covers, LED lighting, Trailtech bars/clamp, MSR clutch perch/lever, AC Racing front bumper/PRM grab bar, Primary Drive x-ring chain, Primary Drive 15t cs sprocket, Polaris 37t/38t sprockets, Verde seatcover, PRP long-travel a-arms, DRM +4 swingarm, HPD/Derisi shocks w/ Fox reservoirs, ATV4Play billet reservoir clamps, Lonestar Axcalibur axle, Rath Racing MX hubs, Douglas beadlocks, ITP Baja T-9´s, Armadillo billet gas cap, Moose billet case saver, Moose billet master cylinder cover, Polaris black plastics..and a lotta polished crap...Dune Trackers/Haulers/Edges for the sand, yamaha petcock and new tubing.....the yamaha bolts right up, has a slightly larger openeing and faces rear. Polaris Sportsman 500 700 800 EFI Fuel Pump MV7 2004-2007 2520437 + regulator (Fits: Polaris Sportsman 500) 4.5 out of 5 stars. I see a lot of fuel pump failures in my shop, and the OEM replacements can be very expensive. kawasaki 2011 Mule 4010 4x4. Usually ships within 6 to 10 days. It’s same part # as your 2006. and more. The problem is on the coil. Polaris ATV. In either case, owners should check and tighten all connections. JunkerG, Free shipping for many products! I failed to mention on first post that this unit is very hard to start. Save yourself big bucks and fix it yourself! 1999 Polaris sportsman 500 , turns over has spark has fuel has compression (60lbs)seems low but should run , had been running shut it off and now no start , (I suspect a timing problem with the magnet … read more × POS POLARIS. bed/back up lights, 35 Watt . We drove over to a friend of mines house and unloaded it. Or is there a power limiter when something is wrong. Find many great new & used options and get the best deals for Polaris Sportsman 500 EFI 06-08 Gas Tank Fuel 8588 at the best online prices at eBay! Design: Intank EFI Fuel Pressure Regulator. Copyright © 2021 QUADCRAZY Replaced the "Control Module" with an OEM from Polaris Parts House and it now starts reliably and seems to run smoother. Share your ATV photos, videos, ATV rides, get help with your ATV It seems like it is not getting fuel. Engine-tuning expert A. Graham Bell steers you through the various modifications that can be made to coax maximum useable power output and mechanical reliability from your two-stroke. The quad has around 400 miles on it and has been kept inside, never run in water or rain. - All Balls Fuel Pump Assembly for Polaris Sportsman 500 efi 2006-2007. Research modifications, troubleshooting, maintenance, and more! FOR 2004-2007 EFI POLARIS ATV / UTV SPORTSMAN 500 700 800. One is labeled Impulse Line....and two others. well dropped it off at the dealer 2 weeks ago finally called me and said my fuel pump is the problem. Found inside – Page 2Now as we embark on a new century, we present this special issue, our I 177th issue in all, which looks back on a ... But the 1975 Energy Policy and Conservation Act, which established fuel-economy standards for all manufacturers, ... I have a 2004 polaris ranger 500 atv. A forum community dedicated to Polaris ATV owners and enthusiasts. You can bring it into your dealer and its a quick $70 dollar fix, or another thing you c. Come join the discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds, and more! $10.99. Unplug fuel pump wires and remove your fuel pump. How to check lines to see if they're healthy. Went back to the shop. Trying to find answers to codes on my 2008 Sportsman 500 EFI HUD and fuel gauge flash ; codes count as 1-3-6-1 . $79. Have replaced - ATVs question I took it to the field across the street from his house.   Your previous content has been restored. $13.44. All we do is ride in the dunes and it just wasn't putting out enough power to climb. Each chapter tells the story of an ecosystem within the United States and the devices that wreak havoc on it—personal watercraft (PWCs) on inland lakes and rivers; all-terrain vehicles (ATVs) in deserts and forests; lawn mowers and leaf ... ATP service manual 2013, Sportsman 400 h. I changed the fuel pump in the past 2006 Polaris Sportsman 500 HO my machine just dies on me. 2,582 Reviews Scanned. There is one bolt going through the center of the coil mounting it to the panel, which mounts to the frame. Display as a link instead, × You can keep your existing fuel tank and sender, just replace the pump! In fact, the fuel pump is one of the main problems we see at our service and . I bought my Girl Friend an '02 Blaster. 2006 Sportsman 500. I have rebuilt the carb and installed a new needle and valve. POLARIS # 'S: 2204719, 2520311, 2520464, 2520437. $50.35. How would I go abouts bypassing the fuel pump? was a run of Sportsman 600's and 700's from 2002 to mid-2004 Replacement .. 2015 sportsman 570 no start, or wont stay running problem, fuel pump had 20 psi new pump 56psi, pump .. Feb 13, 2021 — Polaris sportsman fuel pump problems. Will outperform the OEM pump, quieter operation. I'm not real familiar with the 500's but ?? $8.50 shipping. You'll find a thorough exit-by-exit listing of every service you will need while traveling: gas, food, lodging, camping, shopping, and much more. This "Exit Bible" will enhance your traveling experience. Sportsman 500 Ducks Unlimited. Took it for a test drive one morning before work. 2005 SPORTSMAN 500 offroad vehicle pdf manual download. Blink code shows a 51, which is an electrical problem with fuel injector #1 (not sure which is #1) but all wires . It says it’s in good working condition. It has an engine displacement of 498 cm3 (30.45 in3), delivered by a 40-mm Mikuni BST carburetor. Name of Product: Sportsman 570 all-terrain vehicles (ATVs) Hazard: The air intake duct can contact the fuel rail and cause a fuel leak, posing a fire hazard. at 40-45 MPH it bogs down. - Answered by a verified Motorcycle Mechanic I decided to take it for one last ride at Browns Camp before I sold it. Polaris CDI Installation. Fuel Pump and Regulator for Polaris Sportsman 500 700 800 EFI 2004-2007 Replace OEM # 2204719. Your Polaris ranger wouldn't start and you call the dealership asking how much would a fuel pump cost and the dealership quote you 500-600 dollars for a new fuel pump assembly.Who can afford 500-600 hundred dollars for a new fuel pump assembly in reality only the fuel pump and the fuel pressure regulator that's inside is usually defective and causing your Polaris Ranger not to start. These carbs are prone to leakage and it usually is from the float not adjusting properly. I was sitting on it when the salesman walked up and asked... "Can I help you?" The previous year last I rode it the quad would occasionally sputter and die but would always run. My new job everyday? Fuel pump for Polaris Sportsman 300 325 335 400 450 500 / Trail Boss 325 330 / Worker 335 500 / Xpedition 325 425 / Xplorer 500 - OEM Replacement Fuel Pump - 100% Direct Fit 4.3 out of 5 stars 10 $29.99 $ 29 . Couldnt imagine not owning at least one quad. Another 2007 Sportsman 500 HO with the same problems as OP. You can post now and register later. The problem is not the coil, but the bolt that goes through the coil is a working chassis ground, i.e. Found insideIn the Book of Life, Robert Collier shares with us the secrets of the ages. This book gives you the tools to have a happier and more successful life. This item: Fuel Pump Complete Module For Polaris Sportsman 500 EFI 2006-2007. I tried to start the machine the first week of February and she wouldn't start. It was just about dark by the time I drove away from the shop. Paste as plain text instead, × Only 14 left in stock - order soon. They replaced mine under some emissions warranty. I had it for about 2 weeks and took it to Sand Lake. I had this problem with mines also. Carburetor rebuild on a polaris sportsman atv 500 making 1 good carb out of 2. JavaScript is disabled. As soon as I try to run it wound out in 2nd it will fall flat and die. has anyone had a problem with their floats or needle and seat.at the dunes sat had fuel in my airbox!took carb off and no sand in bowl.blew it all out and it ran fine for about 30min,then did it again!it was realy rough with lots of whoops to shake things around.any feedback would help,thanks much. Welcome to the forum! 2001 Polaris Sportsman 500 Parts. Most of the forums I checked say this a big problem with Polaris, most say the pump and sending unit have to be bought as a assembly. FOR 2004-2007 EFI POLARIS ATV / UTV SPORTSMAN 500 700 800. Turns over but wont start. After about 5 minutes I started feeling comfortable on it again. Sounds like a possible relay problem, try to locate the fuel pump relay and remove it. Toying with the idea of rebuilding my primary (and buying or building whatever special tools I need) or just buying a complete aftermarket setup. If I remember right, the unit was around $500. 2000 polaris sportsman 500, at about 1/3 throttle it starts to bog down and will backfire and die if the throttle is increased. Polaris ATV. OEM Replacement Fuel Pump Assembly For Polaris 14-16 Sportsman 570 / 15-20 Sportsman 850 / 1000 / 17-20 Scrambler 1000 Replaces 2208595 , 2205469, 2207670, 2205525 33 reviews $179.99